in production
technologies
Our machine park
Machines and diameters
Every order brings with it different requirements: this is why we have built up a varied machine park over time, allowing us to identify the most suitable machining process for each project. We therefore have several technologies at our disposal, from multi-spindle lathes to bar transfer machines and CNC sliding-headstock single-spindle lathes, and we assign each piece to the machine that best suits its characteristics. It is this variety that allows us to handle both large volumes and small batches with the same care, whatever the quantity to be produced.
Mechanical and CNC multi-spindle lathes
For high production volumes we rely on multi-spindle lathes, both mechanical and CNC, configured with 6 and 8 spindles.
Diameters from 6 to 48 mm
Bar transfer machines
We use bar transfer machines to produce the metal parts of accessories for radiators in large quantities.
Diameters from 3 to 60 mm
CNC sliding-headstock single-spindle lathes
For small production volumes, on the other hand, we rely on CNC sliding-headstock single-spindle machines.
Diameters 20 mm and 24 mm
3D PRINTERS
Feasibility study
We also make regular use of 3D printing, which helps us delve deeper into the client’s drawing and examine its details before starting production. Thanks in part to this tool, we are able to identify further room for improvement in each project, in order to fine-tune the most suitable solutions and be even more precise in our analysis of the project.
OPTICAL MACHINES, ROUGHNESS TESTERS, PROFILOMETERS
In-process inspection
We also have tools dedicated to precision measurement, which we use to inspect the pieces throughout the entire production process. Among these we use optical machines, roughness testers and profilometers, with which we check dimensional conformity down to the micron. This allows us to ensure consistent inspection at every stage of the process and to keep each piece aligned with the required specifications.
AFTER PRODUCTION
Vacuum washing machines
The final cleaning stage of the pieces takes place inside dedicated washing machines, which operate under vacuum with modified alcohols, thereby avoiding the use of water and detergents. Every evening, through a specific cycle, we separate from the alcohols the lubricant used during the day, recovering almost all of it to reintroduce it into production the following day. In this way we reduce waste and maintain a working cycle that is mindful of resources.
MACHINE VISION AND AUTOMATION
100% inspection of pieces at the end of the cycle, on request
On request, at the end of the cycle we carry out automated inspection of 100% of the pieces, with the support of robots and machine vision systems that perform dimensional and visual checks on every piece. Once the control is complete, the robots place the pieces into the packaging according to the instructions provided by the client, ready for shipping.
ACCESSORIES AND TOOLS
Vertical warehouses
We have chosen to adopt new technologies in the management of raw materials, tools and logistics as well, so as to keep everything organised and easy to locate while taking up little space. This is why we have built two automated vertical warehouses, which keep both tools and orders ready for shipping in good order. In this way we remove the need for manual intervention in storage operations, improving safety within the company and giving people the time to devote themselves to higher-value tasks, where attention and reasoning make the real difference.
